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FAUJI FERTILIZER COMPANY – GOTH MACHI WATER TREATMENT CONTROL ROOM UPGRADATION

By Nadeem Malik – Managing Director

INTRODUCTION:
With a vision to acquire self – sufficiency in fertilizer production in the country, FFC was incorporated in 1978 as a private limited company. Fauji Fertilizer Company Limited is a public listed company with its business across Pakistan. FFC achieves its fertilizer production targets due to its well managed manufacturing plants. This is achieved through extensive Balancing, Modernization, Replacements and Untiring efforts of experienced and committed technical teams.
PROJECT BACKGROUND:
FFC Water Treatment plant provides Demineralized water to two independent Ammonia/Urea Complexes of Goth Machi. The installed system was working on Relay Logic, Sequencer Based Modules, Recorders and Annunciators. The client was continuously facing troubleshoot and maintenance related problems due to obsoleted system. As FFC believes in Continuous Improvement Strategy in order to enhance plant efficiency so the core requirement of the project was to Replace Existing Control System with state of the art latest control system. This project had to be in two phases so SEPL proposed the solution and won the order for Phase I of this project.
Following are the major portions of WTCR Upgradation Phase 1:
– Old Demin Lines
– Mix Bed
– Dosing Area
– Naturalization Basin

SERVICES AWARDED TO SEPL:
The scope of the project covers, but is not limited to, the minimum mandatory requirements for the design, fabrication, configuration, testing, installation, commissioning, documentation and vendor services for a fail-safe, fault-tolerant, PLC to be installed at utilities WTCR plant .

SOLUTION:
Solutions Engineering Pvt. Ltd. always focus to meet the ultimate client requirement and customer satisfaction so SEPL proposed Allen Bradley ControlLogix Redundant Control System with Remote IO Racks in Fault Tolerant Ring (DLR) Topology with FactoryTalk View SCADA with 1200+ IOs to meet the client requirement.

CLIENT FEEDBACK

Please accept Our Congratulations on a perfect execution: here I would also like to thank the SEPL Team who took full responsibility & ownership to resolve every small detail. SEPL Team was alive to every FFC requirement and demonstrated excellent grip on Project Management as well as engineering issues. There was excellent Team work & communication between FFC and SEPL Team. Earlier on, a detailed & successful FAT on well engineered System Cabinets exhibited excellent SEPL workmanship & Engg. I would like to thank the SEPL Team, Project Lead and MD SEPL for taking personal interest in this project which made it a resounding success. Pl convey my appreciation to all.
We would like to continue working on WTCR Phase II with same team from SEPL

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